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Quiz 8 – Control and Sustenance
primary purpose of advanced control charts?
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To monitor stability and detect smaller or more subtle process shifts
To calculate project financial benefits
To define project scope
To identify Six Sigma belt responsibilities
What does CUSUM do?
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Accumulates information from observations to detect persistent shifts
Measures agreement between inspectors
Calculates project ROI
Maps material and information flow
What is a characteristic of EWMA?
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It weights recent observations more heavily
It measures only categorical data
It is used only for project closure
It replaces all other control charts
Why might an advanced control chart be preferred when monitoring small process shifts?
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It can be sensitive to smaller or more subtle changes
It eliminates the need for process data
It guarantees no variation
It replaces root cause analysis
Which is an advanced control-chart technique identified in the programme?
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Project Charter
Hotelling's T²
SIPOC
RACI Matrix
When can multivariate monitoring be useful?
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When there is only one project stakeholder
When no process measurements are available
When multiple correlated characteristics need to be considered together
When calculating training hours
What is the purpose of Process Control & Stability?
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To ensure an improved process remains consistent over time
To select the project team
To calculate the initial budget
To identify customers only
How is process stability described?
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The process always produces identical results
The process behaves predictably over time under defined conditions
The process operates without variation
The process requires no monitoring
What distinction should be made when examining process variation?
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Natural causes and special causes
Customers and suppliers
Costs and revenues
Projects and departments
What should an organization do when process instability is detected?
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Ignore the signal
Investigate and act
Immediately close the project
Remove the control system
Why should stability be considered before interpreting capability measures?
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Capability measures should be interpreted in the context of a stable process
Capability measures are unrelated to process behavior
Stability eliminates capability analysis
Capability automatically corrects instability
What is the purpose of corrective action?
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To address the cause of an identified nonconformity or problem and prevent recurrence
To identify customers
To establish project scope
To calculate capability
What is the purpose of preventive action?
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To document only completed corrective actions
To address potential causes or risks before recurrence or occurrence
To calculate ROI
To replace process monitoring
Why should CAPA actions be based on documented facts and root-cause understanding?
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To eliminate verification
To avoid documenting the problem
To provide an evidence-based basis for the actions taken
To replace risk assessment
How should CAPA effectiveness be established?
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The organization should verify that the actions were effective
Effectiveness should be assumed
The project should close immediately
The original problem should be ignored
What is the purpose of a Control Plan?
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To document how improvements will be maintained, including monitoring, responsibilities and corrective actions
To identify the original problem only
To replace all SOPs
To calculate statistical significance
What does the monitoring component of a Control Plan define?
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What is measured and how often
Who receives certification
The original project budget
The number of team members
Why must responsibility be explicitly identified in a Control Plan?
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To identify who owns monitoring and response
To determine project scope
To calculate capability
To select DOE factors
Which sequence best represents the overall purpose of Section 8?
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Detect process changes → maintain stability → address problems through CAPA → sustain improvements through Control Plans
Select project → collect data → conduct DOE → calculate ROI
Map processes → identify wastes → brainstorm → close project
Define scope → select stakeholders → sample → develop Charter
What does CAPA address?
*
Corrective action for identified problems and preventive action to reduce recurrence or occurrence risks
Only project financial benefits
Only employee training
Only process mapping